How to Create a DIY Tool Organiser Using PLA
In the age of cluttered workbenches and scattered screwdrivers, every maker, hobbyist, or technician dreams of an organised tool station. Thanks to the accessibility of 3D printing, designing and printing your own DIY tool organiser using PLA has never been easier. Whether you’re managing a full-fledged workshop or a small hobby table, this guide will walk you through the exact process, from concept to printing and post-processing.
Let’s declutter your workspace one print at a time.
Step 1: Why Use PLA for Tool Organisers?
PLA (Polylactic Acid) is the most beginner-friendly and accessible filament for 3D printing. It prints with minimal warping, works well with standard open-frame printers, and offers enough rigidity for light to medium-duty tool organisers.
Key Advantages:
- Low shrinkage and easy to print
- Environmentally friendly and non-toxic
- Great for indoor tool holders (screwdrivers, pliers, small bits)
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Step 2: Design Considerations Before You Print
Before jumping into your slicer, define the following:
- Tool dimensions: Measure the diameter and height of each tool you wish to store.
- Organiser layout: Decide between wall-mounted, desk-mounted, or drawer-fit types.
- Compartments: Add holes, pockets, or pegs for specific tools.
- Modularity: Consider designing in segments that can be expanded.
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Step 3: Creating or Downloading the Model
Option A: Download Pre-Made Models
Sites like Thingiverse, Printables, and Cults3D offer free STL files for tool organisers. Search using terms like:
- “Tool rack”
- “Screwdriver stand”
- “Wrench holder”
Option B: Design Your Own in Fusion 360 or TinkerCAD
- Use rectangular bases (10–20mm thick)
- Add vertical slots or cutouts for tool shapes
- Use the “fillet” option to round off edges for a finished look
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Step 4: Slicing Your Model for Print
Use Cura, PrusaSlicer, or Bambu Studio to slice your STL:
Recommended Print Settings for PLA Tool Organiser:
- Layer height: 0.2 mm
- Infill: 20–30% (Gyroid or Grid recommended)
- Wall thickness: 1.2–1.6 mm
- Supports: None (design smart to avoid overhangs)
- Adhesion: Brim for large bases
Optional Upgrade:
Try Enclosed Printers for Stronger Prints
Step 5: 3D Printing the Organiser
Once sliced, send the file to your printer using an SD card or via OctoPrint. Make sure your bed is levelled, filament is loaded, and PLA is dry (moist PLA leads to weak prints).
Typical print time: 3–6 hours, depending on the size and complexity.
Step 6: Post-Processing for a Pro Finish
Post-processing can elevate the final appearance and durability:
- Sanding: Light sand with 200–400 grit for surface smoothness
- Acetone polish: Not for PLA, only use isopropyl wipe for shine
- Painting (optional): Use acrylic spray for aesthetic
You can also add labels, magnets, or screw holes for wall attachment.
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Cost Breakdown
| Item | Estimated Cost (INR) |
|---|---|
| 1 kg PLA Filament | ₹699 – ₹899 |
| Electricity (5 hours) | ₹30 |
| Design (if outsourced) | ₹300 – ₹800 |
| Post-processing tools/paint | ₹100 – ₹200 |
Total (DIY): ₹800 – ₹1200
Total (with services): ₹1000 – ₹2000
Example Scenarios
Scenario 1: Garage Organiser for 10 Tools
Design with ten vertical slots for pliers, screwdrivers, and hex keys. Cost: ₹850. Print time: 4 hours.
Scenario 2: Wall-Mounted Organiser for Home Office
Includes pen holders, USB stick slots, and a scissors stand. Mounts with screws. Print time: 6 hours. Cost: ₹1100.
Value Tiers
| Tier | Features | Ideal For |
|---|---|---|
| Basic DIY | Download free file, print at home | Hobbyists |
| Customized Design | Download a free file, print at home | Small businesses, creators |
| Done-for-You | Full design + print + delivery | Busy professionals, students |
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Final Thoughts
A 3D printed PLA tool organiser isn’t just a weekend project — it’s the beginning of transforming your workspace into a productivity powerhouse. As India embraces digital manufacturing and maker culture, personalised utility items like tool holders add function, flair, and flexibility to daily life. Start small, learn fast, and build smarter.
Remember: the tools you use deserve a home that’s just as efficient as you.